ModbusUtil.java 12 KB

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  1. package com.mes.ui;
  2. import com.github.xingshuangs.iot.protocol.modbus.service.ModbusTcp;
  3. import com.mes.util.JdbcUtils;
  4. import java.nio.charset.Charset;
  5. public class ModbusUtil {
  6. public static void getDataA(ModbusTcp plc){
  7. // 说明预设数量有变化不能修改
  8. // 打钉数应按实际监听数算
  9. // 41065=F-out 41066=S-out
  10. // 41069=F-min 41071=S-min 41070=F-max 41072=S-max
  11. // 预设数量=41129 完成数=41137
  12. Short cur = plc.readInt16(1136);
  13. // System.out.println("F-out:"+plc.readInt16(1064));
  14. // System.out.println("S-out:"+plc.readInt16(1065));
  15. // System.out.println("F-min:"+plc.readInt16(1068));
  16. // System.out.println("S-min:"+plc.readInt16(1070));
  17. // System.out.println("F-max:"+plc.readInt16(1069));
  18. // System.out.println("S-max:"+plc.readInt16(1071));
  19. // System.out.println("预设数量:"+plc.readInt16(1128));
  20. //System.out.println("当前数量:"+cur);
  21. if(MesClient.aMax <= 0){
  22. MesClient.aMax = plc.readInt16(1128); // 任务数量
  23. MesClient.param1.setText(String.valueOf(MesClient.aMax));
  24. }
  25. if(MesClient.sortA == cur - 1){
  26. MesClient.sortA = cur;
  27. MesClient.aFinish = plc.readInt16(1138);
  28. String fout = plc.readInt16(1064)+"";
  29. String sout = (float)plc.readInt16(1065)/1000+"";
  30. String fmin = plc.readInt16(1068)+"";
  31. String smin = (float)plc.readInt16(1070)/1000+"";
  32. String fmax = plc.readInt16(1069)+"";
  33. String smax = (float)plc.readInt16(1071)/1000+"";
  34. MesClient.param2.setText(cur+"");
  35. System.out.println("cur:"+cur);
  36. // op130
  37. if(MesClient.sortA == 23){
  38. plc.writeInt16(1070,(short) 4000);
  39. plc.writeInt16(1071,(short) 5000);
  40. }
  41. //210
  42. // if(MesClient.sortA == 75){
  43. // plc.writeInt16(1070,(short) 2500);
  44. // plc.writeInt16(1071,(short) 3500);
  45. // }
  46. if(!MesClient.product_sn.getText().isEmpty()){
  47. String qty = "1";
  48. if(Integer.valueOf(fout) < Integer.valueOf(fmin) || Integer.valueOf(fout) > Integer.valueOf(fmax)){
  49. qty = "0";
  50. }
  51. if(Float.valueOf(sout) < Float.valueOf(smin) || Float.valueOf(sout) > Float.valueOf(smax)){
  52. qty = "0";
  53. }
  54. // NG处理
  55. if(qty.equals("0")){
  56. MesClient.zdStatusA = 1;
  57. MesClient.foutA = fout;
  58. MesClient.soutA = sout;
  59. MesClient.fmaxA = fmax;
  60. MesClient.fminA = fmin;
  61. MesClient.smaxA = smax;
  62. MesClient.sminA = smin;
  63. MesClient.curA = cur+"";
  64. MesClient.resetResultA.setEnabled(true);
  65. MesClient.okResultA.setEnabled(true);
  66. MesClient.ngResultA.setEnabled(true);
  67. setPowerOff(plc);
  68. DataUtil.addNgData(MesClient.product_sn.getText(),"A");
  69. }
  70. if(qty.equals("1")){
  71. JdbcUtils.insertProdData(MesClient.mes_gw, MesClient.mes_line_sn, MesClient.product_sn.getText(),"A",fout,sout,fmin,smin,fmax,smax,qty,cur+"", MesClient.user_menu.getText());
  72. }
  73. }
  74. }
  75. if(MesClient.zdStatusA == 0 && MesClient.zdStatusB == 0){
  76. upResult();
  77. }
  78. }
  79. public static void getDataB(ModbusTcp plc){
  80. // 41065=F-out 41066=S-out
  81. // 41069=F-min 41071=S-min 41070=F-max 41072=S-max
  82. // 预设数量=41129 完成数=41137
  83. Short cur = plc.readInt16(1136);
  84. // System.out.println("F-out:"+plc.readInt16(1064));
  85. // System.out.println("S-out:"+plc.readInt16(1065));
  86. // System.out.println("F-min:"+plc.readInt16(1068));
  87. // System.out.println("S-min:"+plc.readInt16(1070));
  88. // System.out.println("F-max:"+plc.readInt16(1069));
  89. // System.out.println("S-max:"+plc.readInt16(1071));
  90. // System.out.println("set:"+plc.readInt16(1128));
  91. // System.out.println("cur:"+cur);
  92. // System.out.println("cur2:"+MesClient.sortB);
  93. if(MesClient.bMax <= 0){
  94. MesClient.bMax = plc.readInt16(1128);
  95. MesClient.param3.setText(String.valueOf(MesClient.bMax));
  96. }
  97. if(MesClient.sortB == cur - 1){
  98. MesClient.sortB = cur;
  99. MesClient.bFinish = plc.readInt16(1138);
  100. String fout = plc.readInt16(1064)+"";
  101. String sout = (float)plc.readInt16(1065)/1000+"";
  102. String fmin = plc.readInt16(1068)+"";
  103. String smin = (float)plc.readInt16(1070)/1000+"";
  104. String fmax = plc.readInt16(1069)+"";
  105. String smax = (float)plc.readInt16(1071)/1000+"";
  106. MesClient.param4.setText(cur+"");
  107. System.out.println("cur:"+cur);
  108. if(!MesClient.product_sn.getText().isEmpty()){
  109. String qty = "1";
  110. if(Integer.valueOf(fout) < Integer.valueOf(fmin) || Integer.valueOf(fout) > Integer.valueOf(fmax)){
  111. qty = "0";
  112. }
  113. if(Float.valueOf(sout) < Float.valueOf(smin) || Float.valueOf(sout) > Float.valueOf(smax)){
  114. qty = "0";
  115. }
  116. // NG处理
  117. if(qty.equals("0")){
  118. MesClient.zdStatusB = 1;
  119. MesClient.foutB = fout;
  120. MesClient.soutB = sout;
  121. MesClient.fmaxB = fmax;
  122. MesClient.fminB = fmin;
  123. MesClient.smaxB = smax;
  124. MesClient.sminB = smin;
  125. MesClient.curB = cur+"";
  126. MesClient.resetResultB.setEnabled(true);
  127. MesClient.okResultB.setEnabled(true);
  128. MesClient.ngResultB.setEnabled(true);
  129. setPowerOff(plc);
  130. DataUtil.addNgData(MesClient.product_sn.getText(),"B");
  131. }
  132. if(qty.equals("1")){
  133. JdbcUtils.insertProdData(MesClient.mes_gw, MesClient.mes_line_sn, MesClient.product_sn.getText(),"B",fout,sout,fmin,smin,fmax,smax,qty,cur+"", MesClient.user_menu.getText());
  134. }
  135. }
  136. }
  137. if(MesClient.zdStatusA == 0 && MesClient.zdStatusB == 0){
  138. upResult();
  139. }
  140. }
  141. // 上传总结果
  142. public static void upResult(){
  143. if (MesClient.zdStatusA != 0 || MesClient.zdStatusB != 0) {
  144. return;
  145. }
  146. if(!MesClient.curSn.isEmpty() && MesClient.aMax > 0 && MesClient.aMax == MesClient.sortA && MesClient.bMax > 0 && MesClient.bMax == MesClient.sortB){
  147. MesClient.finish_ok_bt.setEnabled(true);
  148. MesClient.finish_ng_bt.setEnabled(true);
  149. if(MesClient.tjStatus == 0 && MesClient.check_quality_result){
  150. MesClient.tjStatus = 1;
  151. MesClient.getUser();
  152. String retf = "OK";
  153. if(MesClient.aFinish != MesClient.aMax){
  154. retf = "NG";
  155. }
  156. if(MesClient.bFinish != MesClient.bMax){
  157. retf = "NG";
  158. }
  159. Boolean ret = DataUtil.sendQuality(MesClient.nettyClient, MesClient.product_sn.getText(),retf, MesClient.user20);
  160. if(!ret){
  161. MesClient.setMenuStatus(MesClient.tjFlagTextErr,-1);
  162. }
  163. }
  164. }
  165. }
  166. // 获取控制模式
  167. public static short getControlModel(ModbusTcp plc){
  168. short control = 0;
  169. try{
  170. control = plc.readInt16(1090);
  171. }catch (Exception e){
  172. e.printStackTrace();
  173. }
  174. return control;
  175. }
  176. // 获取二维码
  177. public static String getSn(ModbusTcp plc){
  178. String sn = "";
  179. try{
  180. sn = plc.readString(1216,40, Charset.forName("UTF8"));
  181. }catch (Exception e){
  182. e.printStackTrace();
  183. }
  184. return splitIntoChunks(sn,2);
  185. }
  186. // 每两个字符分割,并反转
  187. private static String splitIntoChunks(String str, int chunkSize) {
  188. if (str == null || str.isEmpty() || chunkSize <= 0) {
  189. return "";
  190. }
  191. int length = str.length();
  192. int arraySize = (length + chunkSize - 1) / chunkSize;
  193. String[] result = new String[arraySize];
  194. for (int i = 0, j = 0; i < length; i += chunkSize, j++) {
  195. int endIndex = Math.min(i + chunkSize, length);
  196. String sttr = str.substring(i, endIndex);
  197. StringBuilder sb = new StringBuilder(sttr);
  198. String reversedStr = sb.reverse().toString(); // 字符串反转
  199. result[j] = reversedStr;
  200. }
  201. return String.join("",result);
  202. }
  203. // 远程开机
  204. public static Boolean setPowerOn(ModbusTcp plc){
  205. Boolean ret = false;
  206. try{
  207. plc.writeCoil(3128,true);
  208. // plc.writeCoil(3079,false);
  209. // plc.writeCoil(3328,true); // 必须选关掉关机,开机才起左右
  210. ret = true;
  211. }catch (Exception e){
  212. e.printStackTrace();
  213. ret = false;
  214. }
  215. return ret;
  216. }
  217. // 远程关机
  218. public static Boolean setPowerOff(ModbusTcp plc){
  219. Boolean ret = false;
  220. try{
  221. plc.writeCoil(3128,false);
  222. // plc.writeCoil(3328,false);
  223. // plc.writeCoil(3079,true); // 关机
  224. // 必须选关掉关机,开机才起左右
  225. ret = true;
  226. }catch (Exception e){
  227. e.printStackTrace();
  228. ret = false;
  229. }
  230. return ret;
  231. }
  232. // 重置任务
  233. public static void setTask(ModbusTcp plc,Short setNum){
  234. try{
  235. // 设置模式 1=标记铆接模式
  236. plc.writeInt16(1092,(short) 1);
  237. // 设置任务
  238. plc.writeInt16(1128,setNum);
  239. plc.writeInt16(1136,(short) 0);
  240. plc.writeInt16(1138,(short) 0);
  241. // if(setNum == 81){
  242. // plc.writeInt16(1070,(short) 3000);
  243. // plc.writeInt16(1071,(short) 4000);
  244. // }
  245. // op130
  246. if(setNum == 29){
  247. plc.writeInt16(1070,(short) 3200);
  248. plc.writeInt16(1071,(short) 4200);
  249. }
  250. // op130
  251. if(setNum == 26){
  252. plc.writeInt16(1070,(short) 3200);
  253. plc.writeInt16(1071,(short) 4200);
  254. }
  255. }catch (Exception e){
  256. e.printStackTrace();
  257. }
  258. }
  259. // A枪说明 192.168.1.7
  260. // plc.writeCoil(3079,false);
  261. // plc.writeCoil(3328,true); // 必须选关掉关机,开机才起左右
  262. //// plc.writeCoil(3128,false);
  263. // System.out.println("控制模式:"+plc.readInt16(1090)); // 1091 控制模式
  264. // System.out.println("系统运行中:"+plc.readCoil(3128,1)); // 3129 系统运行中
  265. // System.out.println("结束暂停:"+plc.readCoil(3132,1)); // 3133 系统运行中
  266. // System.out.println("远程开机:"+plc.readCoil(3328,1)); // 3329 远程开机
  267. // System.out.println("远程关机:"+plc.readCoil(3079,1)); // 3080 远程关机
  268. // System.out.println("作业模式:"+plc.readInt16(1092)); // 1093 作业模式
  269. // System.out.println("最大拉力:"+plc.readInt16(1064)); // 1065 最大拉力
  270. // System.out.println("对应位移:"+plc.readInt16(1065)); // 1066 对应位移
  271. // System.out.println("任务数量:"+plc.readInt16(1128)); // 1129 任务数量
  272. // System.out.println("合格数量:"+plc.readInt16(1138)); // 1139 合格数量
  273. // System.out.println("质量状态:"+plc.readInt16(1072)); // 1073 质量状态
  274. // System.out.println("F-out:"+plc.readInt16(1064));
  275. // System.out.println("S-out:"+plc.readInt16(1065));
  276. // System.out.println("F-min:"+plc.readInt16(1068));
  277. // System.out.println("S-min:"+plc.readInt16(1070));
  278. // System.out.println("F-max:"+plc.readInt16(1069));
  279. // System.out.println("S-max:"+plc.readInt16(1071));
  280. }