mesclient-op240/src/com/mes/plc/TjPlcConfig.java

package com.mes.plc;

import java.io.BufferedReader;
import java.io.BufferedWriter;
import java.io.File;
import java.io.FileInputStream;
import java.io.FileOutputStream;
import java.io.InputStream;
import java.io.InputStreamReader;
import java.io.OutputStreamWriter;
import java.net.URL;
import java.nio.charset.StandardCharsets;
import java.util.Properties;

/**
 * 涂胶 PLC 配置：一台 PLC，a1/b1 为两把胶枪地址。
 */
public class TjPlcConfig {

    public final boolean enabled;
    public final String machine;
    public String host;
    public final int rack;
    public final int slot;
    public final int db;
    public final GunAddr a1;
    public final GunAddr b1;

    public static class GunAddr {
        public final String name;
        public final int frameCodeOffset;
        public final int frameCodeLen;
        public final int scanFeedbackByte;
        public final int scanFeedbackBit;
        public final int allowEntryByte;
        public final int allowEntryBit;
        public final int pathDoneByte;
        public final int pathDoneBit;
        public final int allDoneByte;
        public final int allDoneBit;
        public final int seqOffset;
        public final int glueSpeedOffset;
        public final int glueLengthOffset;

        public GunAddr(String name, Properties pro, String prefix) {
            boolean a1 = "a1".equals(name);
            this.name = name;
            this.frameCodeOffset = parseInt(pro.getProperty(prefix + "frameCodeOffset"), a1 ? 0 : 32);
            this.frameCodeLen = parseInt(pro.getProperty(prefix + "frameCodeLen"), 30);
            this.scanFeedbackByte = parseInt(pro.getProperty(prefix + "scanFeedbackByte"), 64);
            this.scanFeedbackBit = parseInt(pro.getProperty(prefix + "scanFeedbackBit"), a1 ? 0 : 1);
            this.allowEntryByte = parseInt(pro.getProperty(prefix + "allowEntryByte"), 64);
            this.allowEntryBit = parseInt(pro.getProperty(prefix + "allowEntryBit"), a1 ? 2 : 3);
            this.pathDoneByte = parseInt(pro.getProperty(prefix + "pathDoneByte"), a1 ? 64 : 74);
            this.pathDoneBit = parseInt(pro.getProperty(prefix + "pathDoneBit"), a1 ? 4 : 0);
            this.allDoneByte = parseInt(firstNonBlank(pro.getProperty(prefix + "allDoneByte"), pro.getProperty(prefix + "glueDoneByte")), a1 ? 64 : 74);
            this.allDoneBit = parseInt(firstNonBlank(pro.getProperty(prefix + "allDoneBit"), pro.getProperty(prefix + "glueDoneBit")), a1 ? 5 : 1);
            this.seqOffset = parseInt(pro.getProperty(prefix + "seqOffset"), a1 ? 66 : 76);
            this.glueSpeedOffset = parseInt(pro.getProperty(prefix + "glueSpeedOffset"), a1 ? 68 : 78);
            // 涂胶长度：博途为 Word（非 Real）
            this.glueLengthOffset = parseInt(pro.getProperty(prefix + "glueLengthOffset"), a1 ? 72 : 82);
        }

        public String frameCodeAddr(int db) {
            return String.format("DB%d.DBB%d String[%d]", db, frameCodeOffset, frameCodeLen);
        }

        public String scanFeedbackAddr(int db) {
            return String.format("DB%d.DBX%d.%d", db, scanFeedbackByte, scanFeedbackBit);
        }

        public String allowEntryAddr(int db) {
            return String.format("DB%d.DBX%d.%d", db, allowEntryByte, allowEntryBit);
        }

        public String pathDoneAddr(int db) {
            return String.format("DB%d.DBX%d.%d", db, pathDoneByte, pathDoneBit);
        }

        public String allDoneAddr(int db) {
            return String.format("DB%d.DBX%d.%d", db, allDoneByte, allDoneBit);
        }

        public String seqAddr(int db) {
            return String.format("DB%d.DBW%d", db, seqOffset);
        }

        public String glueSpeedAddr(int db) {
            return String.format("DB%d.DBD%d", db, glueSpeedOffset);
        }

        public String glueLengthAddr(int db) {
            return String.format("DB%d.DBW%d", db, glueLengthOffset);
        }
    }

    private TjPlcConfig(Properties pro) {
        this.enabled = "true".equalsIgnoreCase(trim(pro.getProperty("mes.tj.plc.enabled")));
        this.machine = trim(pro.getProperty("mes.machine", "a1"));
        this.host = trim(pro.getProperty("mes.tj.plc.host"));
        this.rack = parseInt(pro.getProperty("mes.tj.plc.rack"), 0);
        this.slot = parseInt(pro.getProperty("mes.tj.plc.slot"), 1);
        this.db = parseInt(pro.getProperty("mes.tj.plc.db"), 1300);
        this.a1 = new GunAddr("a1", pro, "mes.tj.a1.");
        this.b1 = new GunAddr("b1", pro, "mes.tj.b1.");
    }

    public GunAddr activeGun() {
        return "b1".equalsIgnoreCase(machine) ? b1 : a1;
    }

    public GunAddr gun(String name) {
        return "b1".equalsIgnoreCase(name) ? b1 : a1;
    }

    public static TjPlcConfig load() {
        try {
            Properties pro = loadProperties();
            return new TjPlcConfig(pro);
        } catch (Exception e) {
            e.printStackTrace();
            return new TjPlcConfig(new Properties());
        }
    }

    public static Properties loadProperties() throws Exception {
        Properties pro = new Properties();
        File file = resolveConfigFile();
        if (file != null && file.exists()) {
            try (InputStream is = new FileInputStream(file);
                 BufferedReader br = new BufferedReader(new InputStreamReader(is, StandardCharsets.UTF_8))) {
                pro.load(br);
            }
            return pro;
        }
        InputStream is = ClassLoader.getSystemResourceAsStream("config/config.properties");
        if (is != null) {
            try (BufferedReader br = new BufferedReader(new InputStreamReader(is, StandardCharsets.UTF_8))) {
                pro.load(br);
            }
        }
        return pro;
    }

    /**
     * 保存 PLC IP，并尽量写回可写的 config.properties。
     */
    public static synchronized boolean saveHost(String newHost) {
        try {
            File file = resolveConfigFile();
            if (file == null) {
                return false;
            }
            if (!file.exists()) {
                File parent = file.getParentFile();
                if (parent != null && !parent.exists()) {
                    parent.mkdirs();
                }
            }
            String content;
            if (file.exists()) {
                try (BufferedReader br = new BufferedReader(new InputStreamReader(new FileInputStream(file), StandardCharsets.UTF_8))) {
                    StringBuilder sb = new StringBuilder();
                    String line;
                    boolean replaced = false;
                    while ((line = br.readLine()) != null) {
                        if (line.startsWith("mes.tj.plc.host=")) {
                            sb.append("mes.tj.plc.host=").append(newHost.trim()).append("\n");
                            replaced = true;
                        } else {
                            sb.append(line).append("\n");
                        }
                    }
                    if (!replaced) {
                        sb.append("mes.tj.plc.host=").append(newHost.trim()).append("\n");
                    }
                    content = sb.toString();
                }
            } else {
                content = "mes.tj.plc.host=" + newHost.trim() + "\n";
            }
            try (BufferedWriter bw = new BufferedWriter(new OutputStreamWriter(new FileOutputStream(file), StandardCharsets.UTF_8))) {
                bw.write(content);
            }
            return true;
        } catch (Exception e) {
            e.printStackTrace();
            return false;
        }
    }

    public static File resolveConfigFile() {
        try {
            URL url = ClassLoader.getSystemResource("config/config.properties");
            if (url != null && "file".equalsIgnoreCase(url.getProtocol())) {
                return new File(url.toURI());
            }
        } catch (Exception ignored) {
        }
        File[] candidates = new File[]{
                new File("src/resources/config/config.properties"),
                new File("config/config.properties"),
                new File("bin/config/config.properties")
        };
        for (File f : candidates) {
            if (f.exists()) {
                return f;
            }
        }
        // 开发目录默认写入
        File dev = new File("src/resources/config/config.properties");
        if (dev.getParentFile() != null && (dev.getParentFile().exists() || dev.getParentFile().mkdirs())) {
            return dev;
        }
        return new File("config/config.properties");
    }

    private static String firstNonBlank(String a, String b) {
        if (a != null && !a.trim().isEmpty()) {
            return a;
        }
        return b;
    }

    private static String trim(String v) {
        return v == null ? "" : v.trim();
    }

    private static int parseInt(String v, int def) {
        try {
            if (v == null || v.trim().isEmpty()) {
                return def;
            }
            return Integer.parseInt(v.trim());
        } catch (Exception e) {
            return def;
        }
    }
}