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- package com.mes.component;
- import com.alibaba.fastjson2.JSONObject;
- import com.github.xingshuangs.iot.protocol.s7.enums.EPlcType;
- import com.github.xingshuangs.iot.protocol.s7.service.S7PLC;
- import com.mes.ui.DataUtil;
- import com.mes.ui.MesClient;
- import org.slf4j.Logger;
- import org.slf4j.LoggerFactory;
- import javax.swing.*;
- import java.awt.*;
- import java.awt.event.ActionEvent;
- import java.awt.event.ActionListener;
- import java.awt.event.MouseAdapter;
- import java.awt.event.MouseEvent;
- import java.util.Timer;
- import java.util.TimerTask;
- import java.util.concurrent.ExecutorService;
- import java.util.concurrent.Executors;
- public class WorkJPanelOP20Old extends JPanel {
- public static final Logger log = LoggerFactory.getLogger(WorkJPanelOP20Old.class);
- public String oprno = "OP020";
- public String pos = "A";
- public String lastSn = ""; // 最近的码
- public String lineSn = "";
- public JLabel feedinglabel;
- public JLabel feedingmeslabel;
- public JLabel runlabel; //运行反馈,
- public JLabel blankinglabel; // 下料反馈
- public JLabel blankingmeslabel; // 下料MES反馈
- public JLabel feedingtodevicelabel; // 上料到设备
- public JLabel feedingtotransferlabel; // 上料到中转车
- public JLabel transfertodevicelabel; // 上料到中转车
- public JButton scanBtn;
- public JTextField productSn;
- public JTextField productSnFeeding;
- public JButton status_menu;
- public JButton resetBtn;
- public JButton resetFeedingBtn;
- public ImageIcon imageGreen;
- public ImageIcon imageGray;
- public String plcIp1 = "192.168.90.81"; // plc1 西侧
- public String plcIp2 = "192.168.90.82"; // plc2 东侧
- public S7PLC s7PLC = null;
- public Integer workWidth = 470;
- public Integer workHeight = 300;
- public String plcDb = "DB7000";
- public Integer tjFeedingFlag = 0; // 上料状态标识
- public Integer tjFlag = 0; // 1=可加工 2=设备运行中 3=加工结束
- public Integer tjStatus = 0; // 提交标识
- public Integer zztjStatus = 0;
- public Boolean toDevice = false;
- public Boolean toTransfer = false;
- public Boolean transferToDevice = false;
- public static Boolean plcHeart = false;
- public Integer isLocal = 1; // 0=正式 1=本地
- public Integer isScan = 2; // 1=西侧 2=东测
- public WorkJPanelOP20Old(String position){
- this.setLayout(null);
- this.setBackground(Color.WHITE);
- this.pos = position;
- this.lineSn = MesClient.mes_line_sn;
- if(MesClient.mes_line_pos.equals("east")){ // 东侧
- s7PLC = new S7PLC(EPlcType.S1500, plcIp2);
- isScan = 2;
- if(position.equals("C")){
- plcDb = "DB7000";
- }else{
- plcDb = "DB7001";
- }
- }else{
- s7PLC = new S7PLC(EPlcType.S1500, plcIp1);
- isScan = 1;
- if(position.equals("A")){
- plcDb = "DB7000";
- }else{
- plcDb = "DB7001";
- }
- }
- JLabel oprnoLabel = new JLabel(oprno+pos);
- oprnoLabel.setHorizontalAlignment(SwingConstants.CENTER);
- oprnoLabel.setForeground(Color.BLACK);
- oprnoLabel.setFont(new Font("微软雅黑", Font.PLAIN, 20));
- oprnoLabel.setBounds(0, 0, workWidth/5, 40);
- this.add(oprnoLabel);
- status_menu = new JButton("等待请求扫码");
- status_menu.setBounds(workWidth/5, 0, workWidth*4/5, 40);
- status_menu.setForeground(Color.GREEN);
- status_menu.setForeground(Color.GREEN);
- status_menu.setFont(new Font("微软雅黑", Font.PLAIN, 16));
- status_menu.setBackground(Color.BLACK);
- this.add(status_menu);
- JLabel oprnoLabelFeeding = new JLabel("上料");
- oprnoLabelFeeding.setHorizontalAlignment(SwingConstants.CENTER);
- oprnoLabelFeeding.setForeground(Color.BLACK);
- oprnoLabelFeeding.setFont(new Font("微软雅黑", Font.PLAIN, 20));
- oprnoLabelFeeding.setBounds(0, 50, workWidth/5, 40);
- this.add(oprnoLabelFeeding);
- productSnFeeding = new JTextField("");
- productSnFeeding.setHorizontalAlignment(SwingConstants.CENTER);
- productSnFeeding.setForeground(Color.BLACK);
- productSnFeeding.setFont(new Font("微软雅黑", Font.PLAIN, 16));
- productSnFeeding.setEditable(false);
- productSnFeeding.setBounds(workWidth/5, 50, workWidth*3/5, 40);
- productSnFeeding.addMouseListener(new MouseAdapter() {
- public void mouseClicked(MouseEvent e) {
- String sn = productSnFeeding.getText().trim();
- if(!sn.isEmpty()){
- MesClient.createQRCode(productSnFeeding.getText(),oprno+pos);
- }
- }
- });
- this.add(productSnFeeding);
- JLabel oprnoLabelWork = new JLabel("加工");
- oprnoLabelWork.setHorizontalAlignment(SwingConstants.CENTER);
- oprnoLabelWork.setForeground(Color.BLACK);
- oprnoLabelWork.setFont(new Font("微软雅黑", Font.PLAIN, 20));
- oprnoLabelWork.setBounds(0, 100, workWidth/5, 40);
- this.add(oprnoLabelWork);
- productSn = new JTextField("");
- productSn.setHorizontalAlignment(SwingConstants.CENTER);
- productSn.setForeground(Color.BLACK);
- productSn.setFont(new Font("微软雅黑", Font.PLAIN, 16));
- productSn.setEditable(false);
- productSn.setBounds(workWidth/5, 100, workWidth*3/5, 40);
- productSn.addMouseListener(new MouseAdapter() {
- public void mouseClicked(MouseEvent e) {
- String sn = productSn.getText().trim();
- if(!sn.isEmpty()){
- MesClient.createQRCode(productSn.getText(),oprno+pos);
- }
- }
- });
- this.add(productSn);
- resetFeedingBtn = new JButton("刷新");
- resetFeedingBtn.addActionListener(new ActionListener() {
- public void actionPerformed(ActionEvent e) {
- int choice = JOptionPane.showConfirmDialog(null, "确定刷新上料工件吗?", "操作确认", JOptionPane.YES_NO_OPTION, JOptionPane.QUESTION_MESSAGE);
- if (choice == JOptionPane.YES_OPTION) {
- resetFeeding();
- }
- }
- });
- resetFeedingBtn.setFont(new Font("微软雅黑", Font.PLAIN, 22));
- resetFeedingBtn.setBounds(workWidth*4/5 + 10, 50, workWidth/5 - 10, 40);
- this.add(resetFeedingBtn);
- resetBtn = new JButton("刷新");
- resetBtn.addActionListener(new ActionListener() {
- public void actionPerformed(ActionEvent e) {
- int choice = JOptionPane.showConfirmDialog(null, "确定刷新加工工件吗?", "操作确认", JOptionPane.YES_NO_OPTION, JOptionPane.QUESTION_MESSAGE);
- if (choice == JOptionPane.YES_OPTION) {
- resetBlanking();
- }
- }
- });
- resetBtn.setFont(new Font("微软雅黑", Font.PLAIN, 22));
- resetBtn.setBounds(workWidth*4/5 + 10, 100, workWidth/5 - 10, 40);
- this.add(resetBtn);
- imageGreen = new ImageIcon(MesClient.class.getResource("/bg/green_dot.png"));
- imageGreen.setImage(imageGreen.getImage().getScaledInstance(20, 20, Image.SCALE_SMOOTH));
- imageGray = new ImageIcon(MesClient.class.getResource("/bg/grey_dot.png"));
- imageGray.setImage(imageGray.getImage().getScaledInstance(20, 20, Image.SCALE_SMOOTH));
- feedinglabel = new JLabel("请求扫码");
- feedinglabel.setHorizontalAlignment(SwingConstants.LEFT);
- feedinglabel.setIcon(imageGreen);
- feedinglabel.setForeground(Color.BLACK);
- feedinglabel.setBounds(0, 150, workWidth/3, 30);
- this.add(feedinglabel);
- feedingmeslabel = new JLabel("MES扫码反馈");
- feedingmeslabel.setHorizontalAlignment(SwingConstants.LEFT);
- feedingmeslabel.setIcon(imageGreen);
- feedingmeslabel.setForeground(Color.BLACK);
- feedingmeslabel.setBounds(workWidth/3, 150, workWidth/3, 30);
- feedingmeslabel.addMouseListener(new MouseAdapter() {
- public void mouseClicked(MouseEvent e) {
- boolean ret = readAllowFeeding();
- int choice = JOptionPane.showConfirmDialog(null, "确定修改MES扫码反馈结果为"+(ret?"false":"true")+"吗?", "操作确认", JOptionPane.YES_NO_OPTION, JOptionPane.QUESTION_MESSAGE);
- if (choice == JOptionPane.YES_OPTION) {
- writeAllowFeeding(!ret);
- }
- }
- });
- this.add(feedingmeslabel);
- runlabel = new JLabel("设备运行中");
- runlabel.setHorizontalAlignment(SwingConstants.LEFT);
- runlabel.setIcon(imageGreen);
- runlabel.setForeground(Color.BLACK);
- runlabel.setBounds(workWidth*2/3, 150, workWidth/3, 30);
- this.add(runlabel);
- blankinglabel = new JLabel("下料请求");
- blankinglabel.setHorizontalAlignment(SwingConstants.LEFT);
- blankinglabel.setIcon(imageGreen);
- blankinglabel.setForeground(Color.BLACK);
- blankinglabel.setBounds(0, 190, workWidth/3, 30);
- this.add(blankinglabel);
- blankingmeslabel = new JLabel("MES下料反馈");
- blankingmeslabel.setHorizontalAlignment(SwingConstants.LEFT);
- blankingmeslabel.setIcon(imageGreen);
- blankingmeslabel.setForeground(Color.BLACK);
- blankingmeslabel.setBounds(workWidth/3, 190, workWidth/3, 30);
- this.add(blankingmeslabel);
- blankingmeslabel.addMouseListener(new MouseAdapter() {
- public void mouseClicked(MouseEvent e) {
- boolean ret = readAllowBlanking();
- int choice = JOptionPane.showConfirmDialog(null, "确定修改MES下料反馈结果为"+(ret?"false":"true")+"吗?", "操作确认", JOptionPane.YES_NO_OPTION, JOptionPane.QUESTION_MESSAGE);
- if (choice == JOptionPane.YES_OPTION) {
- writeAllowBlanking(!ret);
- }
- }
- });
- feedingtodevicelabel = new JLabel("上料到设备");
- feedingtodevicelabel.setHorizontalAlignment(SwingConstants.LEFT);
- feedingtodevicelabel.setIcon(imageGreen);
- feedingtodevicelabel.setForeground(Color.BLACK);
- feedingtodevicelabel.setBounds(workWidth*2/3, 190, workWidth/3, 30);
- this.add(feedingtodevicelabel);
- feedingtotransferlabel = new JLabel("上料到中转车");
- feedingtotransferlabel.setHorizontalAlignment(SwingConstants.LEFT);
- feedingtotransferlabel.setIcon(imageGreen);
- feedingtotransferlabel.setForeground(Color.BLACK);
- feedingtotransferlabel.setBounds(0, 230, workWidth/3, 30);
- this.add(feedingtotransferlabel);
- transfertodevicelabel = new JLabel("中转车上料到设备");
- transfertodevicelabel.setHorizontalAlignment(SwingConstants.LEFT);
- transfertodevicelabel.setIcon(imageGreen);
- transfertodevicelabel.setForeground(Color.BLACK);
- transfertodevicelabel.setBounds(workWidth/3, 230, workWidth/3, 30);
- this.add(transfertodevicelabel);
- startOprnoTimer();
- heartData();
- resetScanA();
- }
- public void setMenuStatus(String msg,int error){
- if(error == 0){
- this.status_menu.setForeground(Color.GREEN);
- }else{
- this.status_menu.setForeground(Color.RED);
- }
- this.status_menu.setText(msg);
- }
- // 定时任务 -----------------------------------------------------------------------------------------------------
- public Timer cjTimerText2;
- public void heartData() {
- if(cjTimerText2!=null) {
- cjTimerText2.cancel();
- }
- cjTimerText2 = new Timer();
- cjTimerText2.schedule(new TimerTask() {
- public void run() {
- if(MesClient.isLogin == 1 && isLocal == 0){
- plcHeart = !plcHeart;
- writeBoolean(plcDb+".0.6",plcHeart);
- }
- }
- }, 1000,1000);
- }
- public Timer oprnoTimer;
- public void startOprnoTimer() {
- //心跳显示图标
- if(oprnoTimer!=null) {
- oprnoTimer.cancel();
- }
- oprnoTimer = new Timer();
- oprnoTimer.schedule(new TimerTask() {
- public void run() {
- try{
- if(MesClient.isLogin == 1){
- Boolean retFeeding = readFeeding();
- feedinglabel.setIcon(retFeeding?imageGreen:imageGray);
- transferToDevice = readFeedingTransferToDevice();
- transfertodevicelabel.setIcon(transferToDevice?imageGreen:imageGray);
- Boolean retFeedingAllow = readAllowFeeding();
- feedingmeslabel.setIcon(retFeedingAllow?imageGreen:imageGray);
- if(!retFeeding && retFeedingAllow){
- writeAllowFeeding(false);
- }
- Boolean retBlanking = readBlanking();
- blankinglabel.setIcon(retBlanking?imageGreen:imageGray);
- Boolean retAllowBlanking = readAllowBlanking();
- blankingmeslabel.setIcon(retAllowBlanking?imageGreen:imageGray);
- toDevice = readFeedingToDevice();
- feedingtodevicelabel.setIcon(toDevice?imageGreen:imageGray);
- toTransfer = readFeedingToTransfer();
- feedingtotransferlabel.setIcon(toTransfer?imageGreen:imageGray);
- transferToDevice = readFeedingTransferToDevice();
- transfertodevicelabel.setIcon(transferToDevice?imageGreen:imageGray);
- Boolean retRunning = readRunning();
- runlabel.setIcon(retRunning?imageGreen:imageGray);
- if(retBlanking && productSn.getText().isEmpty()){
- writeAllowBlanking(true);
- }
- if(tjFeedingFlag == 0){
- if(retFeeding){
- barCode();
- }
- }else if(tjFeedingFlag == 1){
- // if(toDevice){ // 去设备
- //
- // }
- if(tjFlag == 0 && retRunning){
- tjFlag = 1;
- productSn.setText(productSnFeeding.getText());
- // resetBtn.setEnabled(false);
- resetFeeding();
- }
- if(toTransfer){ // 去中转台
- int transferSn = readTransferNo();
- int transferFloor = readTransferFloor();
- if(transferSn > 0 && transferFloor > 0){
- if(zztjStatus == 0) {
- zztjStatus = 1;
- JSONObject retObj = DataUtil.saveSn(oprno+pos,productSnFeeding.getText().trim(),transferSn,transferFloor,MesClient.user_menu.getText());
- if(retObj.get("result")!=null&&retObj.get("result").toString().equalsIgnoreCase("true")) {
- resetFeeding();
- }else{
- if(retObj.get("result")==null){
- setMenuStatus("请求失败,请重试",-1);
- }else{
- if(retObj.get("result").toString().equalsIgnoreCase("false")){
- setMenuStatus(retObj.getString("message"),-1);
- }
- }
- }
- }
- }
- }
- }
- if(tjFlag == 0 && !retBlanking){
- writeAllowBlanking(false);
- }
- if(tjFlag == 1){
- if(toDevice){ // 去设备
- if(retRunning){
- tjFlag = 2;
- setMenuStatus("工件加工中", 0);
- // 运行中清除下料反馈
- writeAllowBlanking(false);
- }
- }
- }else if(tjFlag == 2){
- if(retBlanking){
- tjFlag = 3;
- setMenuStatus("工件加工结束,结果上传中", 0);
- if(tjStatus == 0){
- tjStatus = 1;
- // 异步执行上传任务,防止阻塞
- ExecutorService executor = Executors.newCachedThreadPool();
- executor.submit(() -> {
- // 你的异步任务代码
- log.info("["+oprno+pos+"]质量上传任务开始");
- try {
- JSONObject retObj = DataUtil.sendQuality(productSn.getText(),oprno+pos,"OK",MesClient.user_menu.getText());
- if(retObj.get("result")!=null&&retObj.get("result").toString().equalsIgnoreCase("true")) {
- resetBlanking();
- }else{
- if(retObj.get("result")==null){
- setMenuStatus("请求失败,请重试",-1);
- }else{
- if(retObj.get("result").toString().equalsIgnoreCase("false")){
- setMenuStatus(retObj.getString("message"),-1);
- }
- }
- }
- } catch (Exception e) {
- Thread.currentThread().interrupt();
- }
- log.info("["+oprno+pos+"]质量上传任务结束");
- });
- // 关闭ExecutorService,不再接受新任务,等待已提交的任务完成
- executor.shutdown();
- }
- }
- }
- }
- }catch (Exception e) {
- log.error(e.getMessage());
- }
- }
- }, 100,3000);
- }
- public void barCode(){
- if(!productSnFeeding.getText().isEmpty()){
- return;
- }
- String sn = readQrcode();
- if(sn.equals("")){
- if(productSnFeeding.getText().isEmpty()){
- productSnFeeding.setText("空结果");
- this.setMenuStatus("扫码结果为空", -1);
- }
- }else{
- productSnFeeding.setText(sn);
- lastSn = sn;
- // 查询工件质量
- JSONObject retObj = DataUtil.checkQuality(sn,oprno+pos,MesClient.user_menu.getText());
- if(retObj.get("result")!=null&&retObj.get("result").toString().equalsIgnoreCase("true")) {
- tjFeedingFlag = 1;//可加工
- setMenuStatus("工件可以加工", 0);
- writeAllowFeeding(true);
- // resetFeedingBtn.setEnabled(false);
- }else{
- writeAllowFeeding(false);
- resetFeedingBtn.setEnabled(true);
- if(retObj.get("result")==null){
- setMenuStatus("请求失败,请重试",-1);
- }else{
- if(retObj.get("result").toString().equalsIgnoreCase("false")){
- setMenuStatus(retObj.getString("message"),-1);
- }
- }
- }
- }
- }
- public void resetBlanking() {
- tjFlag = 0;
- tjStatus = 0;
- productSn.setText("");
- setMenuStatus("工件结果已提交,等待下一件",0);
- resetBtn.setEnabled(true);
- }
- public void resetFeeding() {
- zztjStatus = 0;
- productSnFeeding.setText("");
- tjFeedingFlag = 0;
- setMenuStatus("等待请求扫码",0);
- resetFeedingBtn.setEnabled(true);
- writeAllowFeeding(false);
- }
- public void resetScanA() {
- tjFeedingFlag = 0;
- tjFlag = 0;
- tjStatus = 0;
- productSn.setText("");
- productSnFeeding.setText("");
- setMenuStatus("等待请求扫码",0);
- resetBtn.setEnabled(true);
- resetFeedingBtn.setEnabled(true);
- writeAllowFeeding(false);
- writeAllowBlanking(false);
- }
- // 与设备交互-----------------------------------------------------------------------------------------
- // 请求扫码
- public boolean readFeeding(){
- if(isLocal == 1){
- return false;
- }else{
- return readBoolean(plcDb+".0.0");
- }
- }
- // 读取上料到设备
- public boolean readFeedingToDevice(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".0.7");
- }
- }
- // 读取上料到中转车
- public boolean readFeedingToTransfer(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".1.0");
- }
- }
- // 读取中转车上料到设备
- public boolean readFeedingTransferToDevice(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".1.1");
- }
- }
- // 读取下料信号
- public boolean readBlanking(){
- if(isLocal == 1){
- return false;
- }else{
- return readBoolean(plcDb+".0.1");
- }
- }
- // 读取设备运行信号
- public boolean readRunning(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".0.2");
- }
- }
- // 读取设备通讯状态
- public boolean readDeviceStatus(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".0.3");
- }
- }
- // 读取MES允许上料信号
- public boolean readAllowFeeding(){
- if(isLocal == 1){
- return false;
- }else{
- return readBoolean(plcDb+".0.4");
- }
- }
- // 写入MES允许上料信号
- public boolean writeAllowFeeding(Boolean b){
- if(isLocal == 1){
- return true;
- }else{
- return writeBoolean(plcDb+".0.4",b);
- }
- }
- // 读取MES允许下料信号
- public boolean readAllowBlanking(){
- if(isLocal == 1){
- return true;
- }else{
- return readBoolean(plcDb+".0.5");
- }
- }
- // 写入MES允许下料信号
- public boolean writeAllowBlanking(Boolean b){
- if(isLocal == 1){
- return true;
- }else{
- return writeBoolean(plcDb+".0.5",b);
- }
- }
- // 读取中转车号
- public int readTransferNo(){
- if(isLocal == 1){
- return 1;
- }else{
- return s7PLC.readInt16(plcDb+".2.0");
- }
- }
- // 读取中转车层数
- public int readTransferFloor(){
- if(isLocal == 1){
- return 1;
- }else{
- return s7PLC.readInt16(plcDb+".4.0");
- }
- }
- // 控制扫码枪读取二维码
- public String readQrcode(){
- // String sn = "5001040043561010006";
- String sn = "";
- if(isLocal == 1){
- return "";
- }else{
- try{
- if(transferToDevice){ // 中转车上料到设备
- int transferSn = readTransferNo();
- int transferFloor = readTransferFloor();
- JSONObject retObj = DataUtil.getSn(oprno+pos,transferSn,transferFloor,MesClient.user_menu.getText());
- if(retObj.get("result")!=null&&retObj.get("result").toString().equalsIgnoreCase("true")) {
- sn = retObj.getString("data");
- this.setMenuStatus("允许工件加工",0);
- // writeAllowFeeding(true);
- }else{
- writeAllowFeeding(false);
- if(retObj.get("result")==null){
- this.setMenuStatus("请求失败,请重试",-1);
- }else{
- if(retObj.get("result").toString().equalsIgnoreCase("false")){
- this.setMenuStatus(retObj.getString("message"),-1);
- }
- }
- }
- }else{
- if(isScan == 1){
- if(pos.equals("A") || pos.equals("B")){
- sn = MesClient.scanQrcode2();
- }else{
- sn = MesClient.scanQrcode1();
- }
- }else{
- if(pos.equals("A") || pos.equals("B")){
- sn = MesClient.scanQrcode4();
- }else{
- sn = MesClient.scanQrcode3();
- }
- }
- }
- }catch (Exception e) {
- e.printStackTrace();
- }
- }
- return sn;
- }
- public boolean readBoolean(String db){
- boolean permit;
- try {
- permit = s7PLC.readBoolean(db);
- log.info("<"+this.oprno+this.pos+">读取"+db+"-->成功,结果:{}", permit ? "true" : "false");
- } catch (Exception e) {
- log.error("<"+this.oprno+this.pos+">读取"+db+"-->失败", e);
- return false;
- }
- return permit;
- }
- public boolean writeBoolean(String db, boolean permit){
- try {
- s7PLC.writeBoolean(db,permit);
- log.info("<"+this.oprno+this.pos+">写入"+db+"-->成功,写入内容:{}", permit ? "true" : "false");
- } catch (Exception e) {
- log.error("<"+this.oprno+this.pos+">写入"+db+"-->失败,写入内容:{}", permit ? "true" : "false");
- log.error(e.getMessage(), e);
- return false;
- }
- return true;
- }
- }
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