mescloud/src/main/java/com/jeesite/modules/mes/service/MesProcessParamLimitCheckService.java

package com.jeesite.modules.mes.service;

import java.math.BigDecimal;
import java.util.ArrayList;
import java.util.HashMap;
import java.util.List;
import java.util.Map;

import com.alibaba.fastjson.JSONArray;
import com.alibaba.fastjson.JSONObject;
import com.jeesite.common.lang.StringUtils;
import com.jeesite.modules.mes.entity.MesProcessParamLimit;
import com.jeesite.modules.mes.entity.MesProductArcWelding;
import com.jeesite.modules.mes.entity.MesProductCmt;
import com.jeesite.modules.mes.entity.MesProductProd;
import com.jeesite.modules.mes.entity.MesProductQm;
import com.jeesite.modules.mes.entity.MesWelderParamRecord;
import org.springframework.beans.BeanWrapperImpl;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;

/**
 * 工艺参数上下限校验Service
 * @author mes
 * @version 2026-09-07
 */
@Service
public class MesProcessParamLimitCheckService {

	private static final Map<String, String[]> ARC_PARAM_ALIASES = new HashMap<>();

	static {
		ARC_PARAM_ALIASES.put("current", new String[]{"current", "current1", "current2", "robot1Current", "robot2Current", "i1", "i2", "I1", "I2"});
		ARC_PARAM_ALIASES.put("current1", new String[]{"current1", "robot1Current", "i1", "I1"});
		ARC_PARAM_ALIASES.put("current2", new String[]{"current2", "robot2Current", "i2", "I2"});
		ARC_PARAM_ALIASES.put("voltage", new String[]{"voltage", "voltage1", "voltage2", "robot1Voltage", "robot2Voltage", "v1", "v2", "V1", "V2"});
		ARC_PARAM_ALIASES.put("voltage1", new String[]{"voltage1", "robot1Voltage", "v1", "V1"});
		ARC_PARAM_ALIASES.put("voltage2", new String[]{"voltage2", "robot2Voltage", "v2", "V2"});
		ARC_PARAM_ALIASES.put("speed", new String[]{"speed", "speed1", "speed2", "wireSpeed", "wireFeedSpeed", "sendWireSpeed", "robot1Speed", "robot2Speed", "feedSpeed"});
		ARC_PARAM_ALIASES.put("speed1", new String[]{"speed1", "robot1Speed", "wireSpeed", "wireFeedSpeed", "sendWireSpeed"});
		ARC_PARAM_ALIASES.put("speed2", new String[]{"speed2", "robot2Speed", "wireSpeed", "wireFeedSpeed", "sendWireSpeed"});
	}

	@Autowired
	private MesProcessParamLimitService mesProcessParamLimitService;

	public void markQm(List<MesProductQm> list, String qmCategory) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		if (list == null || list.isEmpty()) {
			return;
		}
		String processKey = normalizeProcessKey(qmCategory);
		for (MesProductQm row : list) {
			row.setLimitFlag(checkBeanRow(row, limitMap.get(processKey)) ? "1" : "0");
		}
	}

	public void markProd(List<MesProductProd> list) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		if (list == null || list.isEmpty()) {
			return;
		}
		for (MesProductProd row : list) {
			row.setLimitFlag(checkBeanRow(row, limitMap.get("prod")) ? "1" : "0");
		}
	}

	public void markWelder(List<MesWelderParamRecord> list) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		if (list == null || list.isEmpty()) {
			return;
		}
		for (MesWelderParamRecord row : list) {
			row.setLimitFlag(checkBeanRow(row, limitMap.get("welder")) ? "1" : "0");
		}
	}

	public void markArc(List<MesProductArcWelding> list, String weldingCategory) {
		markArc(list, weldingCategory, null);
	}

	public void markArc(List<MesProductArcWelding> list, String weldingCategory, String processName) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		if (list == null || list.isEmpty()) {
			return;
		}
		for (MesProductArcWelding row : list) {
			String processKey = resolveArcProcessKey(row, weldingCategory, processName);
			row.setLimitFlag(checkArcRow(row, limitMap.get(processKey)) ? "1" : "0");
		}
	}

	public void markCmt(List<MesProductCmt> list) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		if (list == null || list.isEmpty()) {
			return;
		}
		List<NormalizedLimit> limits = limitMap.get("arc115");
		for (MesProductCmt row : list) {
			row.setLimitFlag(checkArcContent(row == null ? null : row.getContent(), limits) ? "1" : "0");
		}
	}

	public List<ArcLimitRule> findArcLimitRules(MesProductArcWelding row, String weldingCategory) {
		return findArcLimitRules(row, weldingCategory, null);
	}

	public List<ArcLimitRule> findArcLimitRules(MesProductArcWelding row, String weldingCategory, String processName) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		List<NormalizedLimit> limits = limitMap.get(resolveArcProcessKey(row, weldingCategory, processName));
		return toArcLimitRules(limits);
	}

	public List<ArcLimitRule> findCmtLimitRules() {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		return toArcLimitRules(limitMap.get("arc115"));
	}

	private List<ArcLimitRule> toArcLimitRules(List<NormalizedLimit> limits) {
		List<ArcLimitRule> result = new ArrayList<>();
		if (limits == null || limits.isEmpty()) {
			return result;
		}
		for (NormalizedLimit limit : limits) {
			result.add(new ArcLimitRule(limit.paramCode, limit.lowerLimit, limit.upperLimit));
		}
		return result;
	}

	public boolean checkArcRecord(MesProductArcWelding row, String weldingCategory) {
		return checkArcRecord(row, weldingCategory, null);
	}

	public boolean checkArcRecord(MesProductArcWelding row, String weldingCategory, String processName) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		return checkArcRow(row, limitMap.get(resolveArcProcessKey(row, weldingCategory, processName)));
	}

	public boolean checkCmtRecord(MesProductCmt row) {
		Map<String, List<NormalizedLimit>> limitMap = loadLimitMap();
		return checkArcContent(row == null ? null : row.getContent(), limitMap.get("arc115"));
	}

	private Map<String, List<NormalizedLimit>> loadLimitMap() {
		Map<String, List<NormalizedLimit>> map = new HashMap<>();
		for (MesProcessParamLimit limit : mesProcessParamLimitService.findEnabledList()) {
			String processKey = normalizeProcessKey(StringUtils.defaultString(limit.getProcessKey(), limit.getProcessName()));
			String paramCode = normalizeParamCode(StringUtils.defaultString(limit.getParamCode(), limit.getParamName()));
			if (StringUtils.isBlank(processKey) || StringUtils.isBlank(paramCode)) {
				continue;
			}
			NormalizedLimit normalized = new NormalizedLimit(processKey, paramCode, limit.getLowerLimit(), limit.getUpperLimit());
			map.computeIfAbsent(processKey, k -> new ArrayList<>()).add(normalized);
		}
		return map;
	}

	private boolean checkBeanRow(Object row, List<NormalizedLimit> limits) {
		if (row == null || limits == null || limits.isEmpty()) {
			return false;
		}
		BeanWrapperImpl wrapper = new BeanWrapperImpl(row);
		for (NormalizedLimit limit : limits) {
			if (!wrapper.isReadableProperty(limit.paramCode)) {
				continue;
			}
			Object value = wrapper.getPropertyValue(limit.paramCode);
			if (isOutOfRange(value, limit)) {
				return true;
			}
		}
		return false;
	}

	private boolean checkArcRow(MesProductArcWelding row, List<NormalizedLimit> limits) {
		return checkArcContent(row == null ? null : row.getContent(), limits);
	}

	private boolean checkArcContent(String content, List<NormalizedLimit> limits) {
		if (limits == null || limits.isEmpty() || StringUtils.isBlank(content)) {
			return false;
		}
		for (JSONObject sample : parseArcSamples(content)) {
			for (NormalizedLimit limit : limits) {
				for (String value : readArcValues(sample, limit.paramCode)) {
					if (isOutOfRange(value, limit)) {
						return true;
					}
				}
			}
		}
		return false;
	}

	private List<JSONObject> parseArcSamples(String content) {
		List<JSONObject> result = new ArrayList<>();
		try {
			String text = StringUtils.trim(content);
			if (StringUtils.isBlank(text)) {
				return result;
			}
			if (text.startsWith("{")) {
				JSONObject root = JSONObject.parseObject(text);
				JSONArray samples = root == null ? null : root.getJSONArray("samples");
				if (samples != null) {
					for (int i = 0; i < samples.size(); i++) {
						JSONObject sample = samples.getJSONObject(i);
						if (sample != null) {
							result.add(sample);
						}
					}
				}
				return result;
			}
			if (text.startsWith("[")) {
				JSONArray arr = JSONArray.parseArray(text);
				if (arr != null) {
					for (int i = 0; i < arr.size(); i++) {
						String record = arr.getString(i);
						appendOldArcRecord(record, result);
					}
				}
				return result;
			}
			appendOldArcRecord(text, result);
			return result;
		} catch (Exception ex) {
			return result;
		}
	}

	private void appendOldArcRecord(String record, List<JSONObject> result) {
		if (StringUtils.isBlank(record)) {
			return;
		}
		String valueText = StringUtils.trim(record);
		if (valueText.startsWith("\"") && valueText.endsWith("\"") && valueText.length() > 1) {
			valueText = StringUtils.trim(valueText.substring(1, valueText.length() - 1));
		}
		if (StringUtils.isBlank(valueText)) {
			return;
		}
		String[] values = valueText.split("\\|");
		if (values.length < 3) {
			return;
		}
		JSONObject sample = new JSONObject();
		for (int i = 0; i < values.length; i++) {
			sample.put("v" + i, values[i]);
		}
		if (values.length >= 11) {
			sample.put("robot1Voltage", values[0]);
			sample.put("robot1Current", values[1]);
			sample.put("robot1Speed", values[2]);
			sample.put("robot2Voltage", values[5]);
			sample.put("robot2Current", values[6]);
			sample.put("robot2Speed", values[7]);
			sample.put("time", values[values.length - 1]);
		}
		result.add(sample);
	}

	private List<String> readArcValues(JSONObject sample, String paramCode) {
		List<String> values = new ArrayList<>();
		String[] aliases = ARC_PARAM_ALIASES.get(paramCode);
		if (aliases == null || aliases.length == 0) {
			String value = sample.getString(paramCode);
			if (StringUtils.isNotBlank(StringUtils.trim(value))) {
				values.add(value.toString());
			}
			return values;
		}
		for (String alias : aliases) {
			Object value = sample.get(alias);
			if (value != null && StringUtils.isNotBlank(StringUtils.trim(value.toString()))) {
				String text = value.toString();
				if (!values.contains(text)) {
					values.add(text);
				}
			}
		}
		return values;
	}

	private boolean isOutOfRange(Object value, NormalizedLimit limit) {
		if (value == null || limit == null) {
			return false;
		}
		return isOutOfRange(value.toString(), limit);
	}

	private boolean isOutOfRange(String value, NormalizedLimit limit) {
		if (StringUtils.isBlank(value) || limit == null) {
			return false;
		}
		BigDecimal actual;
		try {
			actual = new BigDecimal(normalizeNumberText(value));
		} catch (Exception ex) {
			return false;
		}
		BigDecimal lower = parseDecimal(limit.lowerLimit);
		BigDecimal upper = parseDecimal(limit.upperLimit);
		if (lower != null && upper != null && lower.compareTo(upper) > 0) {
			BigDecimal tmp = lower;
			lower = upper;
			upper = tmp;
		}
		if (lower != null && actual.compareTo(lower) < 0) {
			return true;
		}
		return upper != null && actual.compareTo(upper) > 0;
	}

	private BigDecimal parseDecimal(String value) {
		if (StringUtils.isBlank(value)) {
			return null;
		}
		try {
			return new BigDecimal(normalizeNumberText(value));
		} catch (Exception ex) {
			return null;
		}
	}

	private String normalizeNumberText(String value) {
		if (value == null) {
			return null;
		}
		String text = StringUtils.trim(value);
		if (StringUtils.isBlank(text)) {
			return text;
		}
		return text.replace('\u2212', '-')  // minus sign
				.replace('\u2013', '-')    // en dash
				.replace('\u2014', '-')    // em dash
				.replace('\uFF0D', '-')    // full-width hyphen-minus
				.replace('\uFE63', '-')    // small hyphen-minus
				.replace('\uFF0B', '+')    // full-width plus
				.replace(" ", "");
	}

	private String resolveArcProcessKey(MesProductArcWelding row, String weldingCategory) {
		return resolveArcProcessKey(row, weldingCategory, null);
	}

	private String resolveArcProcessKey(MesProductArcWelding row, String weldingCategory, String processName) {
		String category = normalizeProcessKey(processName);
		if (!isArcProcessKey(category)) {
			category = "";
		}
		if (StringUtils.isBlank(category)) {
			category = normalizeProcessKey(weldingCategory);
		}
		if (StringUtils.isBlank(category) && row != null) {
			category = normalizeProcessKey(row.getWeldingCategory());
		}
		if (StringUtils.isBlank(category)) {
			return "arc";
		}
		if ("arc".equals(category)) {
			return "arcHev";
		}
		if ("spot".equals(category)) {
			return "spotHev";
		}
		return category;
	}

	private boolean isArcProcessKey(String processKey) {
		return "arc115".equals(processKey) || "arcHev".equals(processKey)
				|| "spot115".equals(processKey) || "spotHev".equals(processKey)
				|| "arc".equals(processKey) || "spot".equals(processKey);
	}

	private String normalizeProcessKey(String value) {
		if (StringUtils.isBlank(value)) {
			return "";
		}
		String text = StringUtils.trim(value);
		if ("whitePart".equalsIgnoreCase(text) || "白件气密".equals(text)) {
			return "whitePart";
		}
		if ("assembly".equalsIgnoreCase(text) || "总成气密".equals(text)) {
			return "assembly";
		}
		if ("prod".equalsIgnoreCase(text) || "拉铆".equals(text)) {
			return "prod";
		}
		if ("welder".equalsIgnoreCase(text) || "凸焊".equals(text)) {
			return "welder";
		}
		if ("arc115".equalsIgnoreCase(text) || "115弧焊".equals(text) || "115弧焊参数".equals(text)) {
			return "arc115";
		}
		if ("arcHev".equalsIgnoreCase(text) || "HEV弧焊".equalsIgnoreCase(text) || "HEV弧焊参数".equals(text)) {
			return "arcHev";
		}
		if ("spot115".equalsIgnoreCase(text) || "115点焊".equals(text) || "115点焊参数".equals(text)) {
			return "spot115";
		}
		if ("spotHev".equalsIgnoreCase(text) || "HEV点焊".equalsIgnoreCase(text) || "HEV点焊参数".equals(text)) {
			return "spotHev";
		}
		if ("spot".equalsIgnoreCase(text)) {
			return "spot";
		}
		if ("arc".equalsIgnoreCase(text)) {
			return "arc";
		}
		return text;
	}

	private String normalizeParamCode(String value) {
		if (StringUtils.isBlank(value)) {
			return "";
		}
		String text = StringUtils.trim(value);
		if ("current1".equalsIgnoreCase(text) || "电流1".equals(text)) {
			return "current1";
		}
		if ("current2".equalsIgnoreCase(text) || "电流2".equals(text)) {
			return "current2";
		}
		if ("voltage1".equalsIgnoreCase(text) || "电压1".equals(text)) {
			return "voltage1";
		}
		if ("voltage2".equalsIgnoreCase(text) || "电压2".equals(text)) {
			return "voltage2";
		}
		if ("speed1".equalsIgnoreCase(text) || "送丝速度1".equals(text)) {
			return "speed1";
		}
		if ("speed2".equalsIgnoreCase(text) || "送丝速度2".equals(text)) {
			return "speed2";
		}
		if ("testPressure".equalsIgnoreCase(text) || "测试压".equals(text)) {
			return "testPressure";
		}
		if ("leakVal".equalsIgnoreCase(text) || "泄漏值".equals(text)) {
			return "leakVal";
		}
		if ("fout".equalsIgnoreCase(text) || "拉力".equals(text)) {
			return "fout";
		}
		if ("sout".equalsIgnoreCase(text) || "行程".equals(text)) {
			return "sout";
		}
		if ("current".equalsIgnoreCase(text) || "电流".equals(text)) {
			return "current";
		}
		if ("voltage".equalsIgnoreCase(text) || "电压".equals(text)) {
			return "voltage";
		}
		if ("speed".equalsIgnoreCase(text) || "送丝速度".equals(text)) {
			return "speed";
		}
		if ("capVoltage".equalsIgnoreCase(text) || "电容电压".equals(text)) {
			return "capVoltage";
		}
		if ("weldPeakCurrent".equalsIgnoreCase(text) || "焊接峰值电流".equals(text)) {
			return "weldPeakCurrent";
		}
		return text;
	}

	private static class NormalizedLimit {
		private final String processKey;
		private final String paramCode;
		private final String lowerLimit;
		private final String upperLimit;

		private NormalizedLimit(String processKey, String paramCode, String lowerLimit, String upperLimit) {
			this.processKey = processKey;
			this.paramCode = paramCode;
			this.lowerLimit = lowerLimit;
			this.upperLimit = upperLimit;
		}
	}

	public static class ArcLimitRule {
		private final String paramCode;
		private final String lowerLimit;
		private final String upperLimit;

		public ArcLimitRule(String paramCode, String lowerLimit, String upperLimit) {
			this.paramCode = paramCode;
			this.lowerLimit = lowerLimit;
			this.upperLimit = upperLimit;
		}

		public String getParamCode() {
			return paramCode;
		}

		public String getLowerLimit() {
			return lowerLimit;
		}

		public String getUpperLimit() {
			return upperLimit;
		}
	}
}