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- # 默认工位配置
- # 单工位
- station:
- mode: single
- name: 正面装配
- stations:
- - code: OP150A
- line_sn: XT
- server:
- ip: 192.168.112.99
- tcp_port: 3000
- http_port: 8980
- heart_beat_cycle: 60
- workflow:
- # 提交模式：manual=手动点OK/NG，auto=自动提交
- submit_mode: auto
- # 功能开关（yaml为默认值，运行时可在"设置→工艺流程配置"勾选，写入config/project_config.json覆盖）
- features:
- cold_plate: true # 扫+校验冷板码
- bottom_plate: false # 扫+校验底护板码
- riveting: true # 拉铆流程（心跳+计数+等待完成+停心跳）
- prod_params: true # 拉铆过程参数采集（device.prod_params 生效状态受此开关控制）
- steps:
- - id: scan_product
- name: 扫描工件码
- # 前缀由"项目"决定（设置→切换项目），此处的 prefix 仅作 fallback
- config:
- prefix: "+KB24"
- - id: check_quality
- name: 质量检查
- craft: "100000" # 质量检查工艺号
- # ========== 冷板（feature: cold_plate） ==========
- - feature: cold_plate
- steps:
- - id: scan_material
- name: 扫描冷板码
- config:
- label: 冷板码
- prefix: "+KA94" # fallback，实际前缀由项目决定
- - id: validate_material
- name: 校验冷板码
- config:
- craft: "400004"
- # ========== 底护板（feature: bottom_plate） ==========
- - feature: bottom_plate
- steps:
- - id: scan_material
- name: 扫描底护板码
- config:
- label: 底护板码
- prefix: "+KB77" # fallback，实际前缀由项目决定
- - id: validate_material
- name: 校验底护板码
- config:
- craft: "400004"
- # ========== 拉铆（feature: riveting） ==========
- - feature: riveting
- steps:
- - id: start_heartbeat
- name: 启动心跳
- - id: reset_device_count
- name: 重置设备计数
- config:
- address: 8
- value: 1
- clear_addresses:
- - { address: 66, value: 0 }
- - { address: 68, value: 0 }
- - { address: 70, value: 0 }
- - id: wait_device_complete
- name: 等待拉铆完成
- - id: stop_heartbeat
- name: 停止心跳
- - id: upload_result
- name: 上传结果
- - id: reset_station
- name: 重置工位
- device:
- enabled: true
- type: modbus_tcp
- connect_timeout: 3000
- connections:
- - station_index: 0
- ip: 192.168.0.6 # 运行时可在"设置→修改拉铆设备IP"修改
- port: 502
- timeout_enabled: true
- heartbeat_address: 4160
- ready_signal_address: 8
- # 心跳配置
- heartbeat:
- enabled: true
- address: 4160 # 心跳值寄存器（MES 写入 1/2/3 循环）
- interval: 500 # 心跳周期(ms)
- timeout_address: 4170 # 心跳超时阈值寄存器
- timeout_value: 10 # 超时阈值（单位100ms，10=1秒）
- complete_condition:
- type: count
- # 拉铆过程参数采集（enabled 最终由 features.prod_params 决定）
- prod_params:
- enabled: true
- fout_address: 4112 # 力输出值 F-out
- sout_address: 4120 # 行程输出值 S-out
- fmin_address: 4116 # 力最小值 F-min
- smin_address: 4126 # 行程最小值 S-min
- fmax_address: 4114 # 力最大值 F-max
- smax_address: 4124 # 行程最大值 S-max
- qty_address: 4 # 数量寄存器地址（Int16）
- upload_interval: 60 # 上传间隔（秒）
- ui:
- # 设备信息行（最多2行）
- device_info_rows:
- - label: "A"
- connection_index: 0
- preset_address: 4534
- finished_address: 66
- show_material_input: false
- material_label: 冷板码
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