mescloud/src/main/java/com/jeesite/modules/mes/service/MesStationTimeValidateService.java

package com.jeesite.modules.mes.service;

import com.jeesite.common.lang.ObjectUtils;
import com.jeesite.common.lang.StringUtils;
import com.jeesite.modules.mes.dao.MesProductRecordDao;
import com.jeesite.modules.mes.entity.MesDeviceTime;
import com.jeesite.modules.mes.entity.MesLineProcess;
import com.jeesite.modules.mes.entity.MesProductDbjRecord;
import com.jeesite.modules.mes.entity.MesProductRecord;
import com.jeesite.modules.mes.util.CommonUitl;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;

import java.util.Arrays;
import java.util.Date;
import java.util.HashSet;
import java.util.List;
import java.util.Set;

/**
 * 工位加工时效校验
 */
@Service
public class MesStationTimeValidateService {

	private static final int COOLING_OP023_TO_OP030_MINUTES = 30;
	private static final int CROSS_OP150_TO_OP160_MINUTES = 15;

	private static final Set<String> CROSS_TO_OP160_OPRNOS = new HashSet<>(Arrays.asList(
			"OP160", "OP160A", "OP160B"
	));

	@Autowired
	private MesDeviceTimeService mesDeviceTimeService;
	@Autowired
	private MesProductDbjRecordService mesProductDbjRecordService;
	@Autowired
	private MesProductRecordDao mesProductRecordDao;

	/**
	 * 单部件工位进站校验（精追码）
	 * @return 两位错误码，null 表示通过
	 */
	public String validateDbjEntry(String oldOprno, String lineSn, String partSn) {
		if (!matchOprno(oldOprno, "OP030")) {
			return null;
		}
		if (StringUtils.isBlank(partSn)) {
			return "NE";
		}
		if (mesProductDbjRecordService.findLatestOk(partSn, oldOprno, lineSn) != null) {
			return "RP";
		}
		MesProductDbjRecord op023Ok = mesProductDbjRecordService.findLatestOk(partSn, "OP023", lineSn);
		if (op023Ok == null || op023Ok.getCreateDate() == null) {
			return "QD";
		}
		long elapsedMs = System.currentTimeMillis() - op023Ok.getCreateDate().getTime();
		if (elapsedMs < COOLING_OP023_TO_OP030_MINUTES * 60L * 1000L) {
			return "GH";
		}
		return null;
	}

	/**
	 * 工位提交前校验
	 * @return 两位错误码，null 表示通过
	 */
	public String validateSubmit(String oldOprno, String lineSn, String sn, MesLineProcess mesLineProcess) {
		if (StringUtils.isBlank(sn) || ObjectUtils.isEmpty(mesLineProcess)) {
			return null;
		}
		String crossErr = validateCrossOp150ToOp160(oldOprno, lineSn, sn);
		if (crossErr != null) {
			return crossErr;
		}
		Integer maxMinutes = resolveMaxProcessMinutes(mesLineProcess);
		if (maxMinutes == null || maxMinutes <= 0) {
			return null;
		}
		return validateMaxProcessDuration(oldOprno, lineSn, sn, maxMinutes);
	}

	private String validateCrossOp150ToOp160(String oldOprno, String lineSn, String sn) {
		if (!isCrossToOp160(oldOprno)) {
			return null;
		}
		Date op150Complete = findOprnoOkCompleteTime(sn, lineSn, "OP150");
		if (op150Complete == null) {
			return "QD";
		}
		long elapsedMs = System.currentTimeMillis() - op150Complete.getTime();
		if (elapsedMs > CROSS_OP150_TO_OP160_MINUTES * 60L * 1000L) {
			return "TO";
		}
		return null;
	}

	private String validateMaxProcessDuration(String oldOprno, String lineSn, String sn, int maxMinutes) {
		MesDeviceTime mesDeviceTime = mesDeviceTimeService.getInfoByOprnoAndSnAndCate(oldOprno, sn, lineSn);
		if (ObjectUtils.isEmpty(mesDeviceTime) || mesDeviceTime.getStartDate() == null) {
			return "TO";
		}
		long elapsedMs = System.currentTimeMillis() - mesDeviceTime.getStartDate().getTime();
		if (elapsedMs > maxMinutes * 60L * 1000L) {
			return "TO";
		}
		return null;
	}

	/**
	 * 仅使用工序配置 max_duration：
	 * - &gt;0：开启本工位超时校验
	 * - null 或 &lt;=0：明确关闭（不做本工位超时校验）
	 */
	private Integer resolveMaxProcessMinutes(MesLineProcess mesLineProcess) {
		if (mesLineProcess.getMaxDuration() != null && mesLineProcess.getMaxDuration() > 0) {
			return mesLineProcess.getMaxDuration();
		}
		return null;
	}

	private Date findOprnoOkCompleteTime(String sn, String lineSn, String targetOprno) {
		MesProductRecord query = new MesProductRecord();
		query.setSn(sn);
		query.setLineSn(lineSn);
		query.setCraft("100000");
		query.setContent("OK");
		List<MesProductRecord> list = mesProductRecordDao.findList(query);
		String target = normalizeOprno(targetOprno);
		Date latest = null;
		for (MesProductRecord record : list) {
			if (!target.equals(normalizeOprno(record.getOprno()))) {
				continue;
			}
			Date completeDate = record.getUpdateDate() != null ? record.getUpdateDate() : record.getCreateDate();
			if (completeDate != null && (latest == null || completeDate.after(latest))) {
				latest = completeDate;
			}
		}
		return latest;
	}

	private boolean isCrossToOp160(String oldOprno) {
		return CROSS_TO_OP160_OPRNOS.contains(normalizeOprno(oldOprno));
	}

	private boolean matchOprno(String oldOprno, String target) {
		return normalizeOprno(oldOprno).equals(normalizeOprno(target));
	}

	private String normalizeOprno(String oprno) {
		if (StringUtils.isBlank(oprno)) {
			return "";
		}
		return CommonUitl.formatOprno(oprno.trim().toUpperCase());
	}
}